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Chlorine Tonner Project


Chlorine Tonner Handeling Skid

A detail study about Chlorine and how it is presently transport.


Project -- Chlorine Tonner handling skids


Liquid chlorine is basically a greenish yellow liquefied chemical having a pungent odour. These cater to the requirements of various industrial applications such as water purification , disinfecting agent, bleaching agent, waste and sewage treatment and sanitizing.

Name : Chlorine
Formula : Cl2

Use of the substance/mixture : Industrial use. Use as directed

www.praxair.com

Handling and storage


 Precautions for safe handling


 Precautions for safe handling : Do not breathe gas/vapor. Avoid all contact with skin, eyes, or clothing. Emergency eye wash
fountains and safety showers should be available in the immediate vicinity of any potential
exposure

Wear leather safety gloves and safety shoes when handling cylinders.

Protect cylinders from physical damage; do not drag, roll, slide or drop. While moving cylinder, always keep in place
removable valve cover.

Never attempt to lift a cylinder by its cap; the cap is intended solely to
protect the valve.

 When moving cylinders, even for short distances, use a cart (trolley, hand
truck, etc.) designed to transport cylinders. 

Never insert an object (e.g, wrench, screwdriver,pry bar) into cap openings; doing so may damage the valve and cause a leak. 
Use an adjustable strap wrench to remove over-tight or rusted caps. Slowly open the valve.

If the valve is hard to open, discontinue use and contact your supplier.

Close the container valve after each use; keep closed even when empty.

 Never apply flame or localized heat directly to
any part of the container.

 High temperatures may damage the container and could cause the
pressure relief device to fail prematurely, venting the container contents.

 For other precautions in using this product, see section 16.


 Conditions for safe storage, including any incompatibilities



Storage conditions :

 Avoid oil, grease and all other combustible materials
Store only where temperature will not exceed 125°F (52°C). Post “No Smoking/No Open
Flames” signs in storage and use areas. There must be no sources of ignition. Separate
packages and protect against potential fire and/or explosion damage following appropriate
codes and requirements (e.g, NFPA 30, NFPA 55, NFPA 70, and/or NFPA 221 in the U.S.) or
according to requirements determined by the Authority Having Jurisdiction (AHJ). Always
secure containers upright to keep them from falling or being knocked over. Install valve
protection cap, if provided, firmly in place by hand when the container is not in use. Store full
and empty containers separately. Use a first-in, first-out inventory system to prevent storing full
containers for long periods. For other precautions in using this product, see section 16


OTHER PRECAUTIONS FOR HANDLING, STORAGE, AND USE: When handling product
under pressure, use piping and equipment adequately designed to withstand the pressures to
be encountered. Never work on a pressurized system. Use a back flow preventive device in the
piping. Gases can cause rapid suffocation because of oxygen deficiency; store and use with
adequate ventilation. If a leak occurs, close the container valve and blow down the system in a
safe and environmentally correct manner in compliance with all international, federal/national,
state/provincial, and local laws; then repair the leak. Never place a container where it may
become part of an electrical circuit.


Information on basic physical and chemical properties



Physical state : Gas
Appearance : Greenish-yellow gas. Amber liquid (under pressure).
Molecular mass : 71 g/mol
Color : Greenish gas.
Odor : Pungent.
Odor threshold : Odor threshold is subjective and inadequate to warn for overexposure.
0.23 mg/m³ (Dixon and Ikels)
pH : Not applicable.
Relative evaporation rate (butyl acetate=1) : No data available
Relative evaporation rate (ether=1) : Not applicable.
Melting point : -101 °C (-149.85°F)
Freezing point : No data available
Boiling point : -34.05 °C (-29.25°F)
Flash point : Not applicable.
Critical temperature : 144 °C
Auto-ignition temperature : Not applicable.
Decomposition temperature : No data available
Flammability (solid, gas) : No data available
Vapor pressure : 6.9 bar (100 psia) (@20°C [68°F])
Critical pressure : 77.11 bar (1118.4 psia)
Relative vapor density at 20 °C : No data available
Relative density : 1.6
Density : 2.7 kg/m³ (at 50 °C)
Relative gas density : 2.5
Solubility : Water: 8620 mg/l
Log Pow : Not applicable.
Log Kow : Not applicable.
Viscosity, kinematic : Not applicable.
Viscosity, dynamic : Not applicable.
Explosive properties : Not applicable.
Oxidizing properties : Oxidizer.
Explosion limits : Non flammable.
9.2. Other information
Gas group : Liquefied gas

Additional information : Gas/vapor heavier than air. May accumulate in confined spaces, particularly at or below ground
level



Symptoms/injuries after inhalation :

 Overexposure to concentrations moderately above the TLV of 1 ppm irritates the eyes and
respiratory tract. Very brief exposure to a concentration of 1000 ppm may be fatal. Acts as an
asphyxiant at high concentrations. Inhalation of high concentrations (e.g, greater than 15 ppm)
causes choking, coughing, burning of the throat, and severe irritation of the upper respiratory
tract; additionally, pulmonary edema, bronchitis, and pneumonitis may result.





Special transport precautions : 


Avoid transport on vehicles where the load space is not separated from the driver's
compartment. Ensure vehicle driver is aware of the potential hazards of the load and knows
what to do in the event of an accident or an emergency. Before transporting product containers:
- Ensure there is adequate ventilation. - Ensure that containers are firmly secured. - Ensure
cylinder valve is closed and not leaking. - Ensure valve outlet cap nut or plug (where provided)
is correctly fitted. - Ensure valve protection device (where provided) is correctly fitted.


Transport by sea

UN-No. (IMDG) : 1017
Proper Shipping Name (IMDG) : CHLORINE
Class (IMDG) : 2 - Gases
MFAG-No : 124


Air transport

UN-No. (IATA) : 1017
Proper Shipping Name (IATA) : Chlorine
Class (IATA) : 2
Civil Aeronautics Law : Gases under pressure/Gases toxic under pressure



Boiling point: -34°C
Melting point: -101°C
Relative density (water = 1): 1.4 at 20°C, 6.86 atm (liquid)
Solubility in water, g/100 ml at 20°C: 0.7
Vapour pressure, kPa at 20°C: 673
Relative vapour density (air = 1): 2.5




Liquid Chlorine

Properties
Appearance Greenish Yellow
Physical state Liquified compressed Gas
Vapour pressure @ 35oC 27.48 mm Hg at 20oC
Boiling point /Range -34 °C (at 1 Atmospheric Pressure)
Melting point/Freezing Point -101°C
Vapour Density (Air Density= 1) 2.49
Liquid Density (Water density = 1) 1.47 at 20oC
Solubility in water 0.7 % at 20oC
Odour Irritating, Bleach like Choking Odour
Others Soluble in alkali’s




Applications



  •  Chlorinated Paraffin Wax --Chlorination of paraffin
  •  White paper -- For bleaching
  •  Water Purification -- As a disinfectant
  •  Pesticides -- Lindane(BHC) & Endosulphan
  •  PVC -- Chlorination
  •  Textiles -- For bleaching
  •  Organic Chemicals -- Chloromethanes ,Chlorobenzene, Ethyl Chloride Product Fact sheet
  •  Inorganic Chemicals -- SBP, Poly aluminium Chloride, Cupric / Cuprous  Chloride, Mercury chloride etc.






Packaging


Liquid Chlorine is provided to the customers in returnable cylinders of ABCIL or else in
customers' own cylinders as per the preference of the customer. The capacity of the
cylinder provided by ABCIL is 930 Kg in which 900 Kgs of Liquid Chlorine is filled. The
specifications of the cylinders of ABCIL are as below:



Specification of Chlorine Tonner


Water Capacity (approx.) Kg. 780
Chlorine Capacity (approx.) Kg. 930
Design Pressure, Kg/cm2 19.9
Inside Diameter (approx.) mm 760
Shell Thickness, mm 10
Dished Ends Thickness, mm 9.6 (Min.)
Overall Length (approx.) mm 2085
Tare Weight (approx.) Kg. 620
Valve Outlet 5/8”
Thread 14 tpi 


For this reason, chlorine may be safely stored in metal containers, usually steel. Moist chlorine corrodes most metals rapidly and therefore it is of utmost importance that all containers, pipes and equipment used to transport chlorine gas away from cylinders should be dry and clean. ... Steel cylinders containing 1 ton.



Chlorine is typically shipped and stored as a liquid in a container under pressure. The maximum-sized container (at least in the United States ) shipped by rail is capable of holding 90 tons of liquid chlorine. ... This is an uneconomical way of shipping and storing chlorine. But if the gas is pressurized, it will liquefy.



chlorine tonner handeling 

video -- https://youtu.be/_ucGhqT-WFc  by WSO Water Distribution Grades 1 & 2: Chlorine Transportation and Storage, Ch. 16


Images 

























Documents 





Videos





Parth Patel : Study is still going on ....


   Anaylisis = http://www.betamachinery.com/services/skid-design-and-analysis

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